Q.1

In electric resistance welding, voltage required for heating is

  • 1 to 5 volts
  • 6 to 10 volts
  • 11 to 20 volts
  • 50 to 100 volts
Q.2

The operation of straightening a curved sheet metal, is known as

  • drawing
  • squeezing
  • coining
  • planishing
Q.3

The welding set up is said to have straight polarity, when

  • work is connected to the positive terminal and the electrode holder to the negative terminal
  • work is connected to the negative terminal and the electrode holder to the positive terminal
  • work is connected to the positive terminal and the electrode holder is earthed
  • work is connected to the negative terminal and the electrode holder is earthed
Q.4

Aluminium is the best material for making patterns because it is

  • light in weight
  • easy to work
  • corrosion resistant
  • all of these
Q.5

The vertical welding do not require plate edge preparation uptomm thickness.

  • Correct
  • Incorrect
Q.6

An oxidising flame is obtained when equal volumes of oxygen and acetylene are supplied.

  • True
  • False
Q.7

A ring gauge is used to

  • check the diameter of shafts or studs
  • test the accuracy of holes
  • check the clearance between two mating surfaces
  • all of the above
Q.8

For gas welding, the presure desired at the welding torch for acetylene is

  • 7 to 103 kN/m2
  • 70 to 280 kN/m2
  • 280 to 560 kN/m2
  • 560 to 840 kN/m2
Q.9

The torch used for oxygen cutting is same as for oxy-acetylene welding.

  • Yes
  • No
Q.10

In a cold chamber die casting machine, a measured quantity of molten metal is brought in a ladle from the melting pot to a chamber and forced into the closed die-section by applying hydraulic pressure upon the plunger.

  • Correct
  • Incorrect
Q.11

Thermit welding is often used in

  • replacing broken gear teeth
  • repairing broken shears
  • joining rails, truck frames and locomotive frames etc.
  • all of the above
Q.12

Most of the oxy-acetylene welding is done with

  • neutral flame
  • oxidising flame
  • carburising flame
  • all of these
Q.13

The correct sequence for preparing a billet for extrusion process is pickling, alkaline cleaning, phosphate coating and lubricating with reactive soap.

  • Yes
  • No
Q.14

A moving mandrel is used in

  • wiredrawing
  • tube drawing
  • metal cutting
  • forging
Q.15

Gagger is used for cleaning the moulding sand.

  • Correct
  • Incorrect
Q.16

The dowels are

  • wooden nails
  • box nails
  • wire nails
  • none of these
Q.17

A neutral flame is obtained by supplying

  • equal volumes of oxygen and acetylene
  • more volume of oxygen and less volume of acetylene
  • more volume of acetylene and less volume of oxygen
  • none of the above
Q.18

A casting defect which results in general enlargement of a casting is known as

  • shift
  • sand wash
  • swell
  • scab
Q.19

According to Indian standards, the total number of tolerance grades are

  • 8
  • 12
  • 18
  • 20
Q.20

For cutting brass, the hacksaw blade should have __________ teeth permm.

  • 14
  • 24
  • 32
  • 40
Q.21

The directional solidification in casting can be improved by using

  • chills and chaplets
  • chills and padding
  • chaplets and padding
  • chills, chaplets and padding
Q.22

The cutting edge of a chisel should be

  • hardened
  • tempered
  • hardened and tempered
  • case hardened
Q.23

Tandem drawing of wires and tubes is necessary because

  • it is not possible to reduce at one stage
  • annealing is needed between stages
  • accuracy in dimensions is not possible otherwise
  • surface finish improves after every drawing stage
Q.24

The most preferred process for casting gas turbine blades is

  • die casting
  • shell moulding
  • investment moulding
  • sand casting
Q.25

In sheet metal work, the cutting force on the tool can be reduced by

  • grinding the cutting edges sharp
  • increasing the hardness of tool
  • providing shear on tool
  • increasing the hardness of die
Q.26

In arc welding, the temperature of heat produced by the electric arc is of the order of

  • 3000° C to 4000° C
  • 4000° C to 5000° C
  • 5000° C to 6000° C
  • 6000° C to 7000° C
Q.27

An oxidising process used for aluminium and magnesium articles is called

  • galvanising
  • anodising
  • parkerising
  • sheradising
Q.28

Rotary swaging

  • is extensively used for making bolts and rivets
  • is used for reducing the diameters of round bars and tubes by rotating dies which open and close rapidly on the work
  • is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
  • consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to provide the desired form of the finished part
Q.29

A casting defect which occurs near the ingates as rough lumps on the surface of a casting is known as

  • shift
  • sand wash
  • swell
  • scab
Q.30

A sand employed on the faces of the pattern before moulding, is called

  • green sand
  • dry sand
  • loam sand
  • parting sand
Q.31

Scab is a casting defect which occurs as sand patches on the upper surface of a casting.

  • True
  • False
Q.32

In a __________ , both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram.

  • simple die
  • progressive die
  • combination die
  • compound die
Q.33

In order to get uniform thickness of the plate by rolling process, one provides

  • camber on the rolls
  • offset on the rolls
  • hardening of the rolls
  • antifriction bearings
Q.34

Extrusion

  • is extensively used for making bolts and nuts
  • is used for reducing the diameter of round bars and tubes by rotating dies which open and close rapidly on the work
  • is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
  • consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to provide the desired form of the finished part
Q.35

For welding plates of thickness less than 5 mm, its edges

  • do not require bevelling
  • should be bevelled to a single-V or U-groove
  • should have a double-V or U-groove on one side
  • should have a double-V or U-groove on both sides
Q.36

The operation of cutting of a flat sheet to the desired shape is called

  • piercing
  • shearing
  • punching
  • blanking
Q.37

The casting method adopted for ornaments and toys of non-ferrous alloys, is

  • permanent mould casting
  • slush casting
  • die casting
  • centrifugal casting
Q.38

Cold working requires much higher pressure that hot working.

  • Correct
  • Incorrect
Q.39

In order to check the clearance between two mating surfaces, a __________ gauge should be used.

  • ring
  • plug
  • feeler
Q.40

Cores are used to

  • form internal cavities in the casting
  • improve mould surface
  • form a part of a green sand mould
  • all of these
Q.41

A jolt machine is used to

  • ram the sand harder at the pattern face with decreasing hardness towards the back of the mould
  • ram the sand harder at the back of the mould and softer on the pattern face
  • produce uniform sand hardness throughout the mould
  • produce uniform packing of sand in the mould
Q.42

A pouring basin acts as a reservoir for the molten metal.

  • Agree
  • Disagree
Q.43

Cold working of metal increases

  • tensile strength
  • yield strength
  • hardness
  • all of these
Q.44

In a cold chamber die casting machine

  • melting pot is separate from the machine
  • melting pot is an integral part of the machine
  • melting pot may have any location
  • low temperature and pressure is used
Q.45

The operation of bending a sheet of metal along a curved axis, is known as

  • plunging
  • notching
  • slitting
  • forming
Q.46

When the weld is made from left to right, it is known as back-hand welding.

  • Agree
  • Disagree
Q.47

The drawing down is a process of __________ the cross-section of a bar.

  • increasing
  • reducing
Q.48

The parts of circular cross-section which are symmetrical about the axis of rotation are made by

  • hot forging
  • hot spinning
  • hot extrusion
  • hot drawing
Q.49

Acetylene gas is stored in cylinders in

  • solid form
  • gaseous form
  • liquid form
  • any one of these
Q.50

If the sand is too fine, its permeability will be high.

  • True
  • False
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